Thermal Energy Systems (TES)

This month we will be discussing the fundamentals of thermal energy storage (TES) systems.

At the functional core of any HVAC system design is the necessity to move heat in to or out of the system. Mechanical condensers, heat pumps, and evaporative cooling towers all serve the same purpose of moving heat from inside of the system to outside of the system or vice versa. The energy it takes to move heat in and out of the system, as well as the energy contained in the heat itself is effectively lost as most designs have little to no ability to capture the waste heat energy removed from the system for use when needed. This is the economical, environmental and efficiency argument for thermal energy storage systems. Such systems are designed to capture, store, and make available the energy contained in waste heat. DARCO has designed, constructed, and delivered several systems that take advantage of waste heat generation. These systems are designed to store heat removed from the system in the form of hot water stored in large, DARCO spec, direct bury fiberglass tanks.  The stored hot water is then available as heat energy to be moved back into the system as needed.

The following two examples are indicative of the type of system that DARCO has years of experience with.  Please see our website for additional information on products and applications as well as contact information for our sales and technical team.

Example #1 – Rural Public High School in NW United States

This system was part of a newly constructed high school in a small town in NW Oregon.  The climate of the Willamette valley is temperate with high temperatures rarely exceeding the mid-eighties and freezing temperatures occurring infrequently and rarely for extended periods of time. Due to the proximity to the Pacific coast, daily temperature changes can be quite wide. It is not uncommon to find temperatures in the forties at dawn and in the mid-eighties by the afternoon. This kind of temperature swing is ideal for a TES system that can boost the effectiveness and efficiency of an HVAC system responsible for heating a building at night and cooling the building during the day. The system design for this project consists of a large 50,000 gallon DARCO spec direct bury fiberglass tank buried under the gymnasium.  The tank acts as a thermal reservoir.  Cold water stored in the tank from the night time heating of the building is used to boost the efficiency of the daytime cooling period. As the building is cooled throughout the day, heat is drawn out of the system and stored in the tank to be used to boost the effectiveness and efficiency of the night time heating period.

Example #2 – Large Hotel and Casino resort in the Great Lakes Region

This system was designed to boost the efficiency of an existing photovoltaic (PV) solar power array as well as capture waste heat for use in the resort and hotel.  Solar panels have an optimal temperature range at which they operate most efficiently. This temperature is easily exceeded in large arrays and therefore water cooling of the arrays is a common practice. This is another example of waste heat being lost from the system.  DARCO was able to partner with the mechanical systems engineers to provide a 40,000 gallon DARCO spec direct bury fiberglass tank to capture the heat drawn off of the PV array.  The captured hot water is used through heat exchangers to preheat domestic water supply for the hotel and casino as well as provide ice and snow melting capabilities for the sidewalks and driveways of the resort campus.

DARCO is looking forward to future projects and applications for thermal energy storage systems.  Please contact us with your TES needs and allow us to collaborate on storage solutions

History of Darco

The front range of the Rocky Mountains is a rugged environment that poses unique water storage and distribution challenges for land managers, fire districts, ranchers, and residents. It was in response to these challenges that DARCO Inc., based in Colorado Springs CO, began supplying ruggedized tanker trucks and water storage tanks for rural fire suppression and pump truck testing to front range municipalities and fire districts. As population centers are widely spaced and few districts have municipal water supply lines capable of delivering the volume required to suppress fires, the need for large amounts of water storage in strategic locations was acute. In response to this need, DARCO focused on providing water supply solutions in the form of direct bury, fiberglass tanks ranging in volume from 15,000 gallons to industry leading 75,000 gallon tanks. In addition to the larger direct bury fiberglass tanks, DARCO developed and patented a modular roto-molded polyethylene tank system called OcTank. The OcTank division was subsequently sold to focus on further development and expansion of the fiberglass tank side of the business. These innovative and cost effective water storage solutions allowed DARCO to partner with municipalities and fire districts up and down the front range to provide on demand water storage capacity.

DARCO has supplied tanks for various applications throughout the country such as agriculture, storm water retention, and fire suppression storage. These are just a handful of examples of the diversity of the DARCO product catalogue. We have supplied tanks for a wide range of projects such as schools and colleges, churches, hospitals, major retail stores, ranches, greenhouses, public safety training facilities, national parks, subdivisions, casinos and data centers, just to name a few. Some of our more recent applications consist of thermal reservoirs of heated and cooled water. These thermal batteries are designed to increase the efficiency of existing HVAC systems or supply the latest technology heat pumps being installed in new construction. Large arrays of tanks in a thermal battery bank can supply hundreds of thousands of BTU’s of thermal capacity in an environmentally responsible, aesthetically pleasing, and cost effective manner.

After over three decades of business DARCO maintains its position as a reliable and respected supplier of water storage solutions throughout the western US and beyond. As water becomes an increasingly finite resource, DARCO is positioned to provide storage solutions and innovative applications to meet the needs of individuals, businesses and communities throughout the country.

Please visit our website to view our project application and technical information and contact us for further information specific to your project.